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CNC Mirror Die Sinker EDM

CNC Mirror Die Sinker EDM provide PIKA sparking circuit where it sustains only less electrode wear and fast erosion speed which can achieve superior erosion function with smooth surface roughness. can realize the multi-axis dynamic discharge machining.
Windows platform control system
Processing(Max.):530mm³/min
Electrode consume: <0.1%
Roughness(Min):0.1μmRa
Positioning accuracy ≤8μm
Mirror Die sinking EDM widely used in the fields of Mirror moulds, electronic instruments, precision parts, military, etc.suitable to process conductive metal moulds, complicated metal parts and templates with high precision, high toughness and difficult processing.
Product Description

Item

Parameters

Machine body

CNC300

CNC400

CNC450

CNC500

CNC600

CNC800

 CNC power generator

Windows 7

Controlled axes

Simultaneous three-axis control(optional 4-axis simultaneous control)

XYZ-axis Drive

AC Servo

The oil tank size (W*D*H)

960×640×350mm

1100×610×410mm

1165×640×410mm

1300×850×450mm

1600×950×540mm

1650×1100×600mm

Worktable size  (X*Y)

600×400mm

700×400mm

700×400mm

800×500mm

900×500mm

1100×600mm

XYZ axis travel

300×210×270mm

400×300×320mm

450×350×350mm

500×400×300mm

600×400×350mm

800×600×400mm

Highest level of working liquid

295mm

290mm

330mm

300mm

320mm

500mm

End of the spindle to the working table

565mm

600mm

660mm

600mm

670mm

900mm

Max. electrode wight

25kgs

50kgs

50kgs

80kgs

100kgs

200kgs

Positioning accuracy

8μm

8μm

8μm

8μm

8μm

8μm

Repeat positioning accuracy

±4μm

±4μm

±4μm

±4μm

±4μm

±4μm

Max. workpiece weight

300kgs

400kgs

400kgs

1800kgs

2000kgs

3000kgs

Machine dimension

1300×1300×2240 mm

1500×1500×2300 mm

1500×1500×2300 mm

2452500×2350mm

2752720×2530mm

2502850×2800mm

Net weight(About)

2000kgs

2200kgs

2200kgs

2800kgs

3500kgs

4500kgs

Input voltage

3×380V ±10% ,50/60Hz

Power Capacity

9.0KVA

Maximum processing current

50A

Maximum processing speed

530mm³/min

Maximum surface finish

Ra0.1 μm

Minimum electrode consumption ratio

0.1%

Minimum positioning resolution

0.1 μm

Positioning accuracy

±8μm

Repeat positioning accuracy

±5μm

Electrode consume

<0.2%

Tiptop surface roughness

0.4μm

Power Supply

3×380V ±10% ,50/60Hz

Interpolation methods

Straight line, arc, helix

Accuracy compensation options

Step pitch compensation of each axisgap compensation

Controlling Mode

Simultaneous three-axis control

Menu Language  

Chinese/English

Dimension

Metric/Inch

Display

15-inch LCD

Remote control

Different grades Mo3

Control box weight

220kg

Control box dimension

550×1700×1850mm

 

Mechanical Features

Ø The structural parts are manufactured from high quality cast iron (FC-35), tempered and stress relieved for deformation-freehigh rigidity and reliability performance.

Ø The structure has a fixed working table, the motion of X, Y, and Z-axis are all located on the saddle side, X and Y axis are moving on the column.

Ø X,Y,Z-axis Japanese Panasonic servo motor control.

Ø X, Y, Z-axes German Rexroth Linear Guideway.

Ø X, Y, Z-axes Taiwan PMI C2 grade ball screw.

Ø X. Y. Z axis apply Japanese NSK ball bearing.

Ø The three-axis with 1µ optical ruler is adopted, and the three-axis fully closed loop control design improves the processing accuracy effectively.

Ø Table surface is hardened and precision ground, ensuring high machining accuracy and long service life.

Ø Lubrication system uses recovery mode, rail lubrication action at once, and keep the look clean.

Ø Up-and-down working tank door, same space, easy to handle.

Controller characteristics 

Ø LCD, touch screen input

Ø Latest Windows platform control system

Ø Intelligent automatic EDM machining.

Ø Multiple pages editing at the same time, no need to stop machining.

Ø Auxiliary learning function.

Ø New expert database equipped spark erosion machine.

Ø Excellent performance of both cooper electrode machining.

Ø Super finish PIKA machining circuits-mirror surface machining function, Min machining current 0.1A.

Ø Max machining current 50A.

Ø Best surface finish Ra≤0.1µm

Ø Special circuit design for Tungsten steel: improve the efficiency in processing and the surface finish quality can be achieved Ra 0.3

Ø With fine mirror circuit deign that could make achieve really high stability and high efficiency in volume production.

Ø With special circuit deign that could make the graphite processing to be achieved high performance.

Ø Machining speed is about 30% faster than DOS platform discharging control system.

CNC System software operation function:

Ø Windows intelligent expert platform CNC sinker EDM control system, help for every page, quick and easy to learn and use

Ø Multiple pages to be edit at the same time, automatic generate machining program with multiple cavities.

Ø Can select any axis to start when do homing after power off.

Ø Coordinate position automatic memory

Ø React speed and machining efficiency is faster than old DOS system.

Ø Standard with simultaneous three axis control, Max six axis simultaneous control

Ø Expert machining parameters database: with high explosive power circuit, especially good for processing hard ally material) Automatic and manual machining according to different combination of different material of electrode and workpiece: copper/steel, graphite 1/steel, graphite 2/steel, silver-tungsten/steel, copper-tungsten/steel, silver-tungsten/hard alloy, copper/zinc alloy, graphite/zinc alloy, copper/copper alloy.

Ø AUTO machining function: Input material of electrode and workpiece, machining area, shrinkage of electrode, required surface finish and etc Then control system automatically calculate machining parameters from rough machining to finish machining according to expert database.

Ø Automatic positioning function: End face positioning, cylinder center positioning, corner positioning, inner hole positioning, random three points positioning, discharging position self-decided positioning and etc.

Ø High jump function, after serval times of regular jump discharging, Z axis move higher, and then goes with regular jump height again, it is help for deep groove and massive area machining.

Ø Online measuring function: Utilize automatic positioning function to do online measuring and amending to machined workpiece.

Ø Automatic arcing removing circuit: Real-time monitoring on the discharging status, if any tiny short circuit or arcing happens, system would remove arcing and give alarm

Ø Safety control function: Overload protection, code grammar detecting, oil level control, oil temperature control, automatic fire extinguisher

Ø Power-off recovery function: System can remember present position of coordinate, when suddenly power-off happens, present position can be kept.


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