Products

DK7735 High-speed Wire cutting EDM

A new generation of the CNC high-speed molybdenum wire cut machine is very popular because of its fast cutting speed, low loss of molybdenum wire and low cost. They can support you to realize the maxium production value.They are suit to cut the component of high precision, fairly good rigidity, high toughness, gear cutter hob, precision mould , taper and upper and lower abnormity component and etc.
Product Description

Product Description

Model

DK7732/35

Machine Body

X/Y Travel

32400mm/35450mm

Worktable size

72480mm

The oil tank size

8861400mm

U/V Travel

±30×30mm

X,Y ,U,V axis drive motor

Stepper motor

Z-axis control

Manually adjust

Electrode wire diameter

φ 0.10-φ0.2 mm

Wire tension

10-30N

Wire speed

1.17-11.7 m/s

Positioning accuracy

0.02/300mm

Repeatable accuracy

±0.01mm

Net weight /Gross weight

1000 kg/1100 kgs

Machine dimension

1500×1250×1700mm

Workpiece

Max. cutting thickness

400mm

Max. cutting taper/plate thickness

±6°/ 80mm

Precision machining

Octagon 0.015mmTaper 0.03mm

Max. workpiece size

7550400mm

Max. workpiece weight

400kgs

Working Fluid Tank

Capacity

40L

Working Method

Direct water supply

Working liquid

Water-Soluble WEDM Concentrate

Pulse Power Supply

Max. Cutting Speed

≥300mm²/min

Best Surface Finish

Ra≤2.5~3.2μm

Max.Current

10A

CNC system

Operating system (OS)

Linux/Windows optional

CNC Control system

X8-WEDM & Autocut optional

Drawing Programming system

NCCAD,AutoCAD

CNC Power Supply Unit system

Hardware Configurations

LCD, Stepper system, Inverter

Connecting Port

USB, LAN

Program Code

3B/ ISO/G code

Axis Numbers

4 axis simultaneous programRealizing pitch compensation

Control computer

P4 or better, 1G RAM, 160G Harddisk

Language

Chinese, English, Russian

Dimension

Metric/Inch

Single pulse advancing accuracy

0.001mm

Power Supply

Power

AC~,3N,380V±10% ,50/60Hz  

Other Voltage

110V/220V/415V

Environment Temperature

5~40℃

Relative humidity

40%~80%

Power Consumption

1.5 KVA

Accessory

Standard Accessories

Options

X, Y, U,V axis Cross Roller Linear Guide

X, Y, U,V axis railway Linear Guideway

X, Y, U,V stepper motor

Z axis Electric adjust

Z axis Manually adjust

Linear scaleDRO

Imported bearings for lead -srew

Clamping tool kit

Semi enclosed cover

Filtration system

X8 controller system

Filter cartridge

Manual control box

Eelectric cabinet cold heat exchanger

Constant tension system

Molybdenum wire

Toolbox

Super Concentrated Ointment

Guide Wheel Assembly

Aluminum Cutting Device

Conductive block

Toolbox

Color display

Transformer 3KVA

Foundation pad iron and adjusting bolt

Z rails adopt PVC Fabric Accordion Dust Cover

USB and Internet interface


Cooling system


Work lamp


Water spray components


 

This type is popular machines.Machines are with Stepper motors , Affordable prices.

The Machine Body: Adopt the base of Meehanite cast iron (HT250), two aging treatment to eliminate stress and effectively inhibit the deformation of the machine tool.which makes the machine body of high load intensity and has ability to resist distortion.

Guideway and Ball Screw: Adopt Steel Linear guideway and precious ball screw .

Structure of wire frameThe symmetric structure for the upper and down frame to keep the tension of moly wire within the scope of normal tension. So no matter thin or thick work piece, the moly wire is not easy to break down.

The wire winding and traveling system: Wire winding drum is made of special steel, which is more stable, anti-corrosion. converter control the running direction, Which can be used longer time, improve the precision, roughness and reduce the wire broken.

The Taper Cutting Mechanism: It's driven by two step-motors to realize U and V movement, which can make the 4 axis (X,Y,U,V) simultaneously movement.

The working table: The table is equipped with a movable modular clamping device that can be moved to multiple positions to achieve installation and clamping according to the actual situation of the workpiece.

Working area:The frame water retaining structure with a three-sided opening design can against splashing and dripping of cutting fluid,allows for unobstructed operation and loading/unloading of workpieces.

Control system  

Adopt the digital high frequency power, the power generator is controlled by  Controlled by the control panel, which can improve the precision and the stability of the pulse signal and reduce the probability of the high frequency power failure, advance the machining efficiency and the quality of working piece. Max. Current 10A ,max efficiency≥300m²/minDetermined by material and thickness, surface roughness≤2.5~3.2um. The modular design is used in the internal wiring, which can reduce the probability of the failure, and it's easy to maintain.

Autocut software basic function

Ø Autocut software is the unique software for WEDM running on the condition of windows XP.It can be smoothly connected with many design software such as AUTOCAD & etc.

Ø Built-in programming graphics and automatically prepared machining code programs.

Ø The multi-CPU function enables simultaneous processing and programming.

Ø Parallel compensation, clear angle setting, program image, corner optimization, scaling and other functions opened.

Ø Exchange X and Y axis randomly to adapt different machining state. Set wire controller's move speed freely.

Ø Record machining tracking information, to monitor machining during unmanned operation to ensure safety.

Ø Coordinate system: absolute coordinate, incremental coordinate (relative coordinate).

Ø Functions of coordinate transforming, zoom in and zoom out, rotating and tracking display in real time

Ø Functions of interpolation of straight line and circular arc.

Ø Function of taper processing

Ø Function of processing different top and bottom shape

Ø Functions of short circuit and wire-break handling

Ø Functions of memorizing when power was cut and auto-stop after processing

Ø Functions of auto-edge position and auto-centering

Ø Function of auto-adding transitional arc (Arbitrary angle)

Ø Function of processing backward

Ø Functions of menu technology and auto-programming

Ø Data transmission


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